Querteilanlagen
Wir liefern Richt- und Querteilanlagen, die in der Lage sind, die Anforderungen der unterschiedlichsten Kunden zu erfüllen
Äußerst leistungsstarke und flexible Linien für Coils bis zu 45 t und mit einer Betriebsgeschwindigkeit bis zu 120 m/min, die für Stahlwerke, Service-Center, die Automobilindustrie und vieles mehr geeignet sind.
Kompakte, einfache und äußerst flexible Linien, für eine geringe Produktionskapazität.
Unsere Anlagen können zur Bearbeitung von Blechen mit einer Breite bis zu 2200 mm und variablen Stärken von 0,2 bis 25 mm eingesetzt werden.
Mit unseren Querteilanlagen können verschiedene Materialien bearbeitet werden:
- warm- oder kaltgewalzter Stahl
- Aluminium
- verzinkter, vorlackierter Stahl
- Kupfer
- hochfester Stahl
- Zink
- Edelstahl
- Legierungen
Die Anlagen stehen je nach zu bearbeitendem Materialtyp und den geforderten Leistungen in verschiedenen Konfigurationen zur Verfügung:
- Start-Stopp-Anlagen, mit Walzenvorschubvorrichtung
- Kontinuierliche Schnittanlagen mit fliegender Schere
- Kontinuierliche Schnittanlagen mit Rotationsschere
Sämtliche Blechschnittmaschinen sind mit einer von unserer technischen Abteilung entwickelten Software ausgestattet. Sie kann auf die Kundenanforderungen zugeschnitten und mit den Kundenverarbeitungsprogrammen verbunden werden und bietet die Möglichkeit des Teleservice.
Die Maschinen, aus denen sich die Schnittanlage zusammensetzt, können auch als Einzelmaschinen geliefert und in vorhandene Anlagen eingebaut werden: Abwickelhaspeln, Richtmaschinen, Besäumscheren mit Saumstreifenschneider, Saumschrottwickler oder Schrottpressen, Schopfscheren, Rotationsscheren, fliegende Scheren, Stapler, und Verpackungsanlagen.
Cut-to-length systems: for flexible production.
We design efficient and reliable strip cutting systems to meet your requirements.
Cut-to-length lines are also available with edge trimming, punching or stamping.
CUT TO LENGTH LINES
Modern cut to length lines cover the complete thickness range of strip from 0.3 mm up to the thickest steel coils of 25 mm with different types of levelers, different type of shears (rotary eccentric, flying, mechanical, tilting shear) and different type of stackers (magnetic, vacuum, bomb door, hydrid stacker). Lines are suitable to process materials used in the automotive and appliance industry, such as stainless steel, pre-painted, cold rolled steel, hot rolled carbon steel, electric steel, copper, brass and titanium.
Pressmach covers 3 Ranges of cut-to-length lines
THIN GAUGE CUT-TO-LENTH LINES
Rotary shear, magnetic stacker, vacuum stacker
TECHNICAL DATA
| Coils | 10 ÷ 30 Tons |
| Thickness | 0.2 ÷ 4 mm |
| Width | 200 ÷ 2200 mm |
| Speed | 40 ÷ 120 m/min |
MEDIUM GAUGE CUT-TO-LENTH LINES
rotary or flying shear, magnetic stacker, racket type stacker
TECHNICAL DATA
| Coils | 15 ÷ 42 Tons |
| Thickness | 1,5 ÷ 14 mm |
| Width | 500 ÷ 2200 mm |
| Speed | 40 ÷ 80 m/min |
HEAVY GAUGE CUT-TO-LENTH LINES
Flying shear, bomb door stacker
TECHNICAL DATA
| Coils | 15 ÷ 48 Tons |
| Thickness | 3 ÷ 25,4 mm |
| Width | 500 ÷ 2200 mm |
| Speed | 20 ÷ 40 m/min |
Cut-to-Length Lines
If you are looking for a productivity advantage, investment in your own Cut-to-Length line from Pressmach can help you better control your manufacturing process and keep work in-house to gain a competitive edge. Whether you are processing light gauge material in a high production facility or heavy-gauge hot rolled materials in a low volume fabricating environment, we can design and build a system to meet your specifc requirements.
• Custom-engineered solutions for all material types
• Solutions for 0,2mm – 12mm material thickness
• Coil sizes up to diameter 2000mm width and 30 TON weight
• Processing speeds up to 60 SPM and 250 FPM
• Close-centered precision straighteners assure flatness
• Hydraulic, mechanical and oscillating shears available
• Stacker types available – drop, air, finger, and magnetic
Why In-House Cut-to-Length?
Quick ROI
If you are looking for a competitive advantage, investment in a Cut-to-Length line from Pressmach can bring capability in-house for better operational control, improved quality, and reduced processing costs for quick ROI. With a Pressmach Cut-to-Length, you benefit from proven designs manufactured with attention to detail by our family of skilled professionals, and backed by the Pressmach service assurance advantage.
From light to heavy gauge applications, Pressmach can develop the right Cut-to-Length solution to fit your unique metal processing needs.
Benefits
Outside cost savings – Eliminate €20 - €50/ton processing fees
Transportation savings – Eliminate €0.60-€1.5/km trucking fees
Inventory reduction – Reduce WIP and carrying costs
Streamlined process – JIT can be applied to blanking process
Improved quality – Easily detect and contain material defects
Floorspace savings – Floorspace can be used for value added operations
Scrap reduction – Ability to cut-to-size optimizes material usage
Cut to length lines
Using its world widest range of press feed equipment, Pressmach provides Cut to length lines to produce blanks, as well for steel centers as for OEM and job shops looking to feed their turret punch press, laser cutting machines or other equipment such as rolling and welding machines. The Pressmach cut-to-length lines are mainly intended for service centres of medium size and for manufacturers wishing to have their blank cutting activity internally in order to improve their competitiveness and adaptability.
Our machines offer an exceptional price for value. Depending on the required rates and the materials being cut, one of the decoiling line architectures will be chosen.
Coil lines are customized to match customers’ specific requirements.
The integrated shear can be pneumatic, mechanical or hydraulic.
The stacking can be single pile or multi-pile and performed by a flap type, a programmable Cartesian or a robotic stacker.
A plastic film coating application or removal device can be included in the line.
All equipment combined to build a Pressmach Cutting line are manufactured by Pressmach allowing a long lasting and efficient service.
- Coil weight from 150 kg to 40 tons
- Strip width from 80 mm to 3000 mm
- Material thickness from 0.1 mm up to 12 mm
- Material quality from soft aluminium up to 1500 Mpa high press steel
- Short line, long line, no loop configurations match all applications
Shear Technology
Pressmach Press Equipment offers a number of shear equipment options that provide cost-effective solutions for cutting continuous coil into blanks in order to optimize production efficiency and material utilization.
These solutions are incorporated into Cut-to-Length and Blanking Lines as well as our Transfer Press Feed Lines to provide efficient and flexible coil processing systems.
more info on shear technology used
Each Cut-To-Length line (cross-cutting) is specifically designed according to our customers’ needs
Depending on the characteristics of the materials to be processed, each line may differ in terms of: application of personalised know-how- level of automation; final quality of the surface; thickness of the material.
The application of a plastic film or paper to protect the surface, brushing, edge trimming, scrap cutting and/or winding are examples of additional functions the CTL lines can be equipped with.
